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Издательство:
Дата издания
30.03.2026На каком языке издана
ISSN
2616-7263Область исследования
Тип исследования
Аннотация (краткое описание)
This paper explores modern approaches to introducing robotic automation in the production of power distribution transformers within the Industry 4.0 framework. It identifies the key manufacturing stages where industrial robots provide the greatest efficiency, including electrical steel cutting, coil winding, magnetic core assembly, insulation application, tank welding, and quality control. Particular attention is given to integrating robotic systems with digital manufacturing management platforms, as well as using sensors, machine vision, and real-time monitoring technologies. The findings show that robotic automation significantly improves precision and operational consistency, reduces production cycle time by approximately 30–40%, lowers defect rates from 5–7% to 2–3%, and decreases overall manufacturing costs by 15–20%. Additional benefits include improved energy efficiency, enhanced workplace safety, reduced occupational injuries, optimized resource use, and minimized human error. The study concludes that implementing robotics in transformer manufacturing establishes a foundation for smart factories and fully automated intelligent production systems driven by digitalization, big data, artificial intelligence, and predictive maintenance.DOI
https://doi.org/10.32523/2616-7263-2026-154-1-216-228Тип публикаций
Практическое значение
The practical significance of this study lies in demonstrating the effectiveness of robotic automation in improving the productivity, quality, and efficiency of power distribution transformer manufacturing within the Industry 4.0 framework. The research identifies the most critical production stages where industrial robots can be successfully implemented, including steel cutting, coil winding, core assembly, welding, insulation application, and quality inspection. The obtained results show that the integration of robotic systems significantly reduces production cycle time, minimizes manufacturing defects, and lowers operational costs. Improved precision and process consistency enhance the reliability and service life of transformers, which is essential for modern power distribution systems. From a practical standpoint, the use of robotics combined with machine vision, sensors, and real-time monitoring technologies increases workplace safety, reduces human error, and decreases occupational injuries. In addition, optimized resource and energy consumption contribute to more sustainable and environmentally friendly manufacturing processes.Данный документ располагается в коллекциях
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